We understand the language of the industry. We understand digital technologies. We bridge the gap between your needs and the paradigm shift, digitalization solutions can bring to your business.

Data Connectivity
Data Management
Data Operations
Data Analytics

HQ – Digital Business

Location
Consyst Digital Inc.
16192 Coastal Hwy Lewes,
Sussex, Delaware – United States
Phone
+1 832 548 5863

Center of Excellence

Location
Center of Excellence
CONSYST Digital Industries Pvt Ltd.,
SmartSpace.Kochi, Biznes Avenue,
Edayapuram PO,
Ernakulam 683101,
Kerala – INDIA
Phone
+91 484 262 8448
Email
solutions@consyst.biz

Are you interested in our Industrial Automation Solutions?

Explore
Consyst

Data Operations

Data OperationsManufacturing Execution Systems (MES)

Empowering Manufacturing Excellence Through Integrated MES Solutions

In our pursuit of excellence, we streamline production by monitoring machines, connecting factories, and perfecting performance.

Our adaptable MES solution, developed on Ignition Software, seamlessly integrates with 3rd party applications. This allows us to deliver a comprehensive and customized solution tailor made to client requirements, optimizing processes, elevating real-time decision-making, and ensuring manufacturing excellence at scale.

  • Certified Ignition engineers for optimal MES system integration
  • Seamless OT-IT Integration by our dedicated IIoT engineers
  • Over 15 years of industrial automation experience
  • In-depth understanding of manufacturing processes across diverse industries

ServicesMES Software Modules

Statistical Process Control (SPC)

Ensure consistent collection of SPC data mitigating late/missing sample data affecting quality, utilizing advanced SPC control charts

Workorders and Changeovers

Enhance production efficiency and data integrity by managing master and sub-recipes, ensuring security, tracking changes, and monitoring process variations.

Instrument Integration Module

Capture raw textual data from instrument devices via serial devices (including weighing scales, measurement gauges, barcode readers etc.), text files, and more.

Interface for ERP/ Third Party Applications

Robust integration capabilities, ensuring compatibility with ERP systems and other third-party software applications.

Quality Operations
Module

Streamline and elevate quality management processes, ensuring that products meet or exceed industry and customer standards.

Overall Equipment Effectiveness (OEE)

Maximize operational profitability by effectively measuring OEE and downtime across entire production line.

Resource Management and Access Control

Efficient resource allocation and access control are facilitated through real-time insights, secure user authentication, role-based permissions, and comprehensive audit trails.

Analytics and Reporting Module

Get actionable insights with real-time data visualization, custom report generation, historical data analysis, performance KPI tracking, and mobile accessibility for informed decision-making.

SKU Track and
Trace

Streamline product tracking and tracing, monitor product journeys, access comprehensive genealogy data, establish uniform operator interfaces, and serialize items for meticulous record-keeping.

Data OperationsIIoT Platform

Accelerate Success with a Scalable, Robust and Secure Industrial IoT Platform

Achieve effortless Geographical Asset Management by seamlessly integrating assets across various locations onto a centralized platform. Our solution simplifies this process through the utilization of standard industrial communication technologies, ensuring a smooth and standardized approach for optimal asset performance and monitoring.

Utilize our purpose-built and comprehensive IIoT platform for the development of a customized Data Management System. Stay ahead with purposeful innovation, as our systems are designed for scale, accommodating growing asset portfolios and evolving business needs.

With a proven track record of delivering solutions across diverse industries, our platform ensures adaptability to address common challenges. Leverage the ease of use with pre-built applications, featuring drag-and-drop functionality and user-friendly widgets, to streamline and expedite the implementation of Industrial IoT solutions.

The platform’s seamless adaptation to chosen deployment preferences—be it On-premises, Cloud, or Hybrid Architecture—highlights its flexibility to cater to the unique needs of clients.

FeaturesEnd to End Capability of our IIoT Platform

Connect and Configure
Through standard industrial technologies (MQTT, Restful APIs, OPC-UA, JSON etc.) to facilitate consolidation of essential data. This enables access to multiple data sources for comprehensive display and application functionalities.
User Interface

Interactive web UI with drill down dashboards, state-of-the-art visualizations and remote asset configuration, offering unlimited web clients, mobile-ready accessibility and interactive mapping for intuitive control and management.

Analyze to Optimize
Obtain real-time insights from integrated systems across geographies to proactively identify root cause failures, optimize operations and prevent recurring issues ensuring overall reliability and efficiency.
User Interface
Leverage pre-built user-friendly widgets or customize them using HTML, CSS or JavaScript to effortlessly oversee and manage Industrial solutions.
Reporting
Customize, generate, automate and export timely reports in PDF or excel formats via email for insights and informed decision-making.
Alerts & Notifications
Detect inactivity, statistical anomalies, and customized conditions through Alerts and Notifications through email or SMS.