We understand the language of the industry. We understand digital technologies. We bridge the gap between your needs and the paradigm shift, digitalization solutions can bring to your business.

HQ – Digital Business

Location
Consyst Digital Inc.
16192 Coastal Hwy Lewes,
Sussex, Delaware – United States

Center of Excellence

Location
Center of Excellence
CONSYST Digital Industries Pvt Ltd.,
SmartSpace.Kochi, Biznes Avenue,
Edayapuram PO,
Ernakulam 683101,
Kerala – INDIA

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Consyst

IT/OT Integration

Connecting IT and OTOT-IT Integration Solution for Process & Discrete Manufacturing Industries

Power of OT-IT Convergence

Operational Technology (OT) and Information Technology (IT) focus on different priorities and skill sets. However, with the right OT-IT Integration Solution for Process & Discrete Manufacturing industries, these two domains can seamlessly combine to convert real-time data into actionable intelligence. This integration unlocks the full potential of a Smart Industry, enabling organizations to capitalize on the benefits of convergence and maximize ROI.

The primary objective of Information Technology revolves around streamlining work processes by digitally documenting tasks to ensure the smooth operation of business applications. IT also takes charge of managing software, networks, data centers, and security protocols.  Prioritizing aspects such as security, and enterprise-wide analytics, IT plays a crucial role in optimizing organizational operations.

Operational Technology on the other hand focuses on ensuring that industrial / plant equipment operates effectively to fulfill operational demands. OT places importance on maximizing machine uptime, enhancing productivity, ensuring quality output, and improving operational efficiency across various processes. OT works to regulate process workflows and control between machines.

OT-IT Integration Solution

Unlocking Industry Potential Through OT-IT Convergence

How OT-IT Integration Benefits You

Plant Data Integration

Connect OT plant data with IT platforms like ERP, WMS, and other enterprise systems to create a unified digital ecosystem.

CMMS Integration

Enable efficient communication between SCADA systems and CMMS to streamline maintenance operations.

Remote Monitoring Applications

Monitor and manage your assets and systems anytime, anywhere

Our ApproachHow We Connect Your Systems & What we offer.

In today’s interconnected industrial landscape, seamless integration of Operational Technology (OT) and Information Technology (IT) is essential for achieving digital transformation. Our OT-IT integration services and solutions are designed to collect data from diverse OT systems and integrate it with IT platforms. This empowers you with real-time insights, boosts productivity, and drives meaningful digitalization initiatives.

Our end-to-end OT/IT integration solution simplifies your digital transformation journey, ensuring it is seamless, efficient, and impactful.

OT-IT Integration Solution

Our ApproachStreamlined Implementation Process

01
01

Comprehensive Site Survey

Conducting in-depth assessments to identify existing OT systems and understand your operational landscape.
02
02

Sensorization and Automation

Deploying new sensors or field instruments and upgrading current automation systems for seamless data acquisition.
03
03

Industrial Networking

Designing and implementing robust network architectures to connect OT systems via edge devices to centralized repositories or middleware.
04
04

System Integration and Data Bridging

Utilizing middleware to securely aggregate and process OT data before integrating it into IT platforms, such as ERP or WMS, tailored to your requirements.
05
05

Real-Time Monitoring and Analytics Setup

Deploying tools to provide actionable insights and improve operational visibility.
06
06

Testing and Validation

Ensuring all integrated systems function seamlessly and reliably before going live.

IT/OT Convergence Architecture

IT OT Integration Architecture

Key Benefits

Unlock the full potential of your operations with seamless OT-IT integration. Our solutions provide transformative benefits that empower your business to thrive in the digital age.

Experience the power of real-time data insights, improved productivity, and enhanced operational efficiency with our OT-IT integration solutions.

OT-IT Integration Solution

Connect OT plant data with IT platforms like ERP, WMS, and other enterprise systems to eliminate data silos and enable seamless data flow.

Access actionable, real-time insights to make smarter, faster decisions.

Foster better communication and alignment between business and operational systems.

Enable efficient integration between SCADA and CMMS for optimized asset management.

Monitor and manage systems anytime, anywhere with mobile-friendly applications and cloud/edge-based solutions.

Maximize equipment productivity, minimize downtime, and optimize resource utilization.

Automate data entry to avoid human errors, save time, and improve workforce efficiency.

Ensure adherence to industry standards with accurate, accessible data.

Achieve significant cost savings and increased profitability through efficient system integration and operations.

ChallengesIT/OT Convergence Challenges with Our Expert Solutions

Data Silos and Fragmentation

We provide unified data platforms that centralize and integrate OT and IT data for seamless access and insights

Legacy Systems Compatibility

Our team utilizes middleware and edge devices to bridge the gap between legacy OT systems and modern IT infrastructures.

Interoperability

We adopt and implement open standards and industrial protocols (e.g., OPC UA, MQTT) to ensure smooth communication across diverse systems.

Real-Time Data Processing

Our solutions leverage edge computing to process data locally, enabling low-latency, real-time insights for decision-making.

Cybersecurity Risks

We enhance security through advanced measures like network segmentation, intrusion detection systems (IDS), and role-based access control (RBAC).

Organizational Silos

We foster cross-department collaboration with specialized training programs and upskilling initiatives for IT and OT teams.

Ready to Take the Next Step?

We understand that integrating IT and OT might seem complex, but with us, it’s easier than you think. Whether you want to reduce downtime, boost efficiency, enhance security, or scale for the future, we have the right solutions for you.

Let’s Get Started

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